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Product Detail

48 Series Flat Belt with Standard Adjustable Side Rails

48s FB with Standard Adj. Side Rails.webp

Several stocked side rails options are available ranging&nbsp;from 20mm - 56mm.
Please chosse the rail type and desired side rail option.

Side Rails

Below is a list of standard options that can be added to the quote. If you would like to upgrade the side rails or stands from the configurator, please choose none above, and select options below. If you don’t see the exact items you are looking for, please reach out to the factory for more solutions.

Standard

74 Series Flat Belt with Black Belt and Steel Stands

74s FB with Black Belt and Steel Stands.webp

The option to upgrade our stands from Aluminum Extrusion to our 2in Tubular Steel Frame Weldment is available. The upgrade might be essential for supporting heavier loads or based on your preference. Our stands are initially powder coated black, but we can accommodate a switch to your preferred RAL color upon request.
&nbsp;
Please type in the desired Top of Conveyor Height.
Min: 610mm / Max: 1220mm

Steel Stands

48 Series Flat Belt with Nose Bar and White Belt

48s FB with Nose Bar and White Belt.webp

An option is available to include a Nosebar at the Tail End of the conveyor to facilitate convention part transferring. Our standard Nosebars have diameter of 12mm (0.5in). Please note that a Nosebar can only be installed on the side opposite to the motor. If you're interested in a double Nosebar setup, it necessitates the use of a center drive configuration.

Nosebar

48 Series Flat Belt End Drive with Cleated Blue Belt

48s FB End Drive with Cleated Blue Belt.webp

Special belts with cleats are available for applications requiring zoning, inclining, or declining parts while prevent sliding. For customized cleat configurations (heights, pitches, styles, etc.), kindly contact our factory for guidance.

Cleats

74s FB Drip Pan WebP.webp

Drip Pans are available to be mounted beneath the conveyor, intended to capture debris, fluids, or other materials. These custom designed Drip Pans are created to encircle the conveyor, preventing fluid reaching the floor. Crafted from formed Steel, they match the dimensions of the conveyor. While the Drip Pans are usually powder coated black, we can accommodate a change to your preferred RAL color. Additionally, Stainless Steel Drip Pans are available upon request.
&nbsp;

Drip Pans

48 Series Modular Plastic Belt Center Drive

48s MPB Center Drive.webp

A Center Drive Unit can be added to this style of conveyor. It can be located at any point along the length of the conveyor, allowing flexibility in its placement based on the specific needs of the application.

Center Drive

48 Series Flat Belt with White Urethane Belt and End Stop

48s FB with White Belt and End Stop.webp

A Hard Stop can be incorporated into the conveyor system. These Stops serve the purpose of retaining products while the conveyor belt remains in motion below. They can be constructed using materials like Aluminum Extrusion, Steel, Stainless Steel, or Plastic.

End Stop/Entrance Stops

Below is a list of custom options that can be added to the conveyor. These options require further conversation, so please request to speak to the factory to make sure we provide a sound solution.

Custom

Custom Chute.webp

A Chute can be added to the end or side of the conveyor to facilitate the movement of products onto or off the conveyor. Depending on the specific requirements of your application, these Chutes can be constructed from a variety of materials. Common choices include Steel, Stainless Steel, or Plastic.

Chutes

74 Series Modular Plastic Belt with Divider Rails

74s MPB with Divider Rails.webp

Lane Dividers can be integrated into the conveyor system to establish separate lanes spanning the width of the belt. These dividers are custom designed to align with the requirements of your application. This includes the number of lanes as well as the spacing between the lanes.

Lane Dividers

FB Auto Diverter WebP.webp

Product Diverters can be utilized with this type of conveyor to redirect the movement of products. These Diverters come in three variations: Fixed, Manual, or Automatic, depending on the specific demands of your application.

Diverters

74 Series Modular Plastic Belt with Transfer Piece

74s MPB with Transfer Piece.webp

Transfer Pieces, either in the form of Plates or Rollers, are strategically designed to assist in the seamless transition of parts from one conveyor to another, particularly in cases where your product is too small to bridge the gap effectively.

Transfer Pieces

74S FB Custom Rails WebP.webp

A selection of Standard Side Rail choices is available, accompanied by the option to create Custom Rails tailored to the specific application. The customization covers aspects like height, thickness, type, and material to perfectly suit the intended use. These Rails are usually crafted from materials such as Aluminum Extrusion, Steel, Stainless Steel, or Plastic.

Custom Side Rails

48s-Flat-Belt-Stacked-Stands.webp

If your application comes with requirements that go beyond the usual standards, we can design Stands that cater to your specific application needs. Whether you require the installation of Multiple Conveyors on a Shared Stand Frame or need Custom Mounting Brackets to attach to other equipment, we have the capability to offer you a suitable solution.

Custom Stands/Mounting

48-Series-Modular-Plastic-Pusher-WebP.webp

Pushers, mounted on conveyors and usually air-powered, change the direction of transported products by 90&deg; when they reach the pusher's position. This redirection guides items onto an alternate route, such as another conveyor line, different processing zone, chute, or designated endpoint.

Pushers

48 Series Modular Plastic Belt

48s-MPB-Tail-End-Product Page-WebP.webp

48 Series Modular Plastic Conveyors serve as versatile conveyor systems utilized in a range of material handling solutions. The Modular Plastic belts exhibit strong wear resistance in various scenarios and prove effective in tasks involving chemicals and elevated temperatures. These belts, made from plastic, consist of small segments or modules that can be easily replaced, eliminating the need for a complete belt replacement. Modular Plastic belts are available in a variety of belt materials and offer options such as cleats or high friction surfaces. Modular Plastic Conveyors are positively driven by sprockets, enabling them to manage higher load capacities. Each conveyor unit is meticulously pre-assembled and tested before shipping, guaranteeing exceptional quality.
&nbsp;
<h2>Key Features and Components:</h2>
&nbsp;
Customizability: Modular Plastic Conveyors are highly customizable. Users can select different types of plastic modules with varying shapes, sizes, and configurations to suit their specific application needs. This adaptability makes them suitable for a wide range of industries and product types.
&nbsp;
Lightweight and Durable: The plastic materials used in Modular Plastic Conveyors are lightweight yet durable, ensuring a long service life while minimizing the overall weight of the conveyor system. This can result in lower energy consumption and reduced wear and tear on the components.
&nbsp;
Hygienic and Cleanable: These conveyors are often preferred in industries such as food and pharmaceuticals due to their hygienic properties. They can be easily cleaned and sanitized to meet strict cleanliness standards.
&nbsp;
Low Maintenance: This conveyor style requires less maintenance compared to traditional conveyors such as fabric belts. These positively driven systems do not require belt tensioning, and the modules can easily be taken apart for easy belt replacement.&nbsp;
&nbsp;
Application Diversity: Designed for use in various industries, including manufacturing, packaging, automotive, electronics, pharmaceuticals, food/beverage, and more.

Standard Widths: 96mm (3.8”) to 1,239mm (48.8”)
Standard Lengths: 610mm (24”) to 11,000mm (433”)

48s Modular Plastic Engineering Manual.pdf

Modular Plastic Belt Conveyor Flyer.pdf

Modular Plastic Maintenance Manual.pdf

Motors Engineering Manual - V1.11.2023.pdf

48 Series Modular Plastic Belt with Blade Stop

48s MPB with Blade Stop.png

48 Series Modular Plastic Belt with Center Drive Unit

48s MPB Center Drive.png

48 Series Modular Plastic Belt with Metering Stops

Metering Stops.png

48s Flush Grid MPB Conveyor.webp

48s MPB Rough Top Belt.png

48s Ulti-Wide Modular Plastic Belt Conveyor

48s Ulti-Wide Modular Plastic Belt Conveyor.JPG

74s MPB with Green Rough Top Belt.JPG

48s Modular Plastic Conveyor with Transfer

48s Modular Plastic Conveyor with Transfer.png

48s MPB Conveyor with Custom Round Rod Side Rails

48s MPB Conveyor with Custom Round Rod Side Rails.JPG

48s MPB Conveyor Narrow Lane with Steel Stands

48s MPB Conveyor Narrow Lane with Steel Stands.webp

48s Modular Plastic Conveyors Side by Side

74s Modular Plastic Conveyors Side by Side.png

Tech Specifications

Belt Information

Standard Belting

Specialty Belting

Documentation

Product Documentation

Accessories

Product Accessories

Standard Widths: 96mm (3.8&rdquo;) to 1,239mm (48.8&rdquo;)
Standard Lengths: 610mm (24&rdquo;) to 11,000mm (433&rdquo;)

Extrusions

Angles and Connections

Side Rails Components

Stand Components

A low-profile Flat Belt Conveyor is a type of conveyor system used for transporting various goods or materials.&nbsp;Unlike traditional conveyors, which often have bulky frames and elevated structures, a low-profile design features a compact and streamlined Aluminum construction. This type of conveyor typically consists of a flat belt made of various materials, which moves along a frame, facilitating the movement of items.
&nbsp;
&nbsp;

Modular Plastic Conveyors utilize individual plastic modules or links to create a continuous conveyor belt. This design allows for customization with diverse plastic modules for specific needs. This type of conveyor system is widely used in various industries for transporting goods, products, and materials within a production or distribution environment. The modular design of these conveyors offers several advantages over traditional conveyor systems.

A Timing Belt Conveyor is a specialized type of conveyor system that uses a toothed Timing Belt to move items along a predetermined path. It's designed to ensure precise and synchronous movement of products, making it particularly suitable for applications that require accurate positioning, indexing, and synchronization of items. Timing Belt Conveyors find applications in industries such as manufacturing, packaging, electronics, and automotive assembly.

Flat Top Chain Conveyors are material handling systems used to transport a wide range of products or goods within industrial settings. These conveyors consist of a flat, continuous chain that runs along a series of sprockets to move items from one point to another. The chain is made up of interconnected segments that create a solid and smooth conveying surface.
&nbsp;

Roller Chain Conveyors are widely used in industries to move heavy loads efficiently. They employ standard Roller Chains (#40, #50, #60) to facilitate product movement, showcasing durability and reliability in harsh environments. Notable features include their ability to handle bulky items, adapt to diverse load sizes, integrate with other systems, and serve various industries such as manufacturing, automotive, warehousing, and more.

<h1 style="font-size: 2.5rem;">AMR &amp; AGV Toppers (Top Modules): Conveyor, Lift &amp; Pallet Solutions</h1>
&nbsp;
Engineered for safe, repeatable transfers with standard or custom options for your line.
&nbsp;
Boost throughput and reduce manual handling with plug-and-play&nbsp;AMR and AGV toppers (top modules)&nbsp;that load, unload, lift, and position your product, including totes, cartons, pallets, and carriers, with precise docking at stations, cells, and work centers. Direct Conveyors designs and builds&nbsp;conveyors, lifts, risers, pallets, and specialty&nbsp;top modules that integrate cleanly with your&nbsp;AMR fleet&nbsp;and the surrounding conveyor or workstation equipment.
&nbsp;
See our:
<div class="mt-10 flex space-x-4 justify-center lg:justify-start"><a href="../../products/amr-toppers/omron-toppers?category_group=products"><button class="rounded-default active:scale-95 inline-flex items-center justify-center focus:outline-none focus:ring-0 disabled:opacity-50 disabled:pointer-events-none data-[state=open]:bg-gray-100 shadow-md shadow-gray-300 hover:!text-white bg-primary hover:border-black hover:bg-hover1 transition duration-200 text-xs lg:text-base px-4 lg:px-6 py-2 font-medium border border-black text-black hover:text-white">OMRON TOPPERS</button></a><a href="../../products/amr-toppers/amr-stations?category_group=products"><button class="rounded-default active:scale-95 inline-flex items-center justify-center focus:outline-none focus:ring-0 disabled:opacity-50 disabled:pointer-events-none data-[state=open]:bg-gray-100 shadow-md shadow-gray-300 hover:!text-white bg-primary hover:border-black hover:bg-hover1 transition duration-200 text-xs lg:text-base px-4 lg:px-6 py-2 font-medium border border-black text-black hover:text-white">AMR STATIONS</button></a></div>
&nbsp;
&nbsp;
At a glance
<ul>
<li>Topper types:&nbsp;Motor-driven roller and belt conveyors, lifts and risers, scissor lifts, pallet movers, specialty and 2-bar lifts</li>
<li>Use cases:&nbsp;Autonomous pick and drop, cell infeed and outfeed, station height changes, work-in-process loops, fork-truck handoff</li>
<li>Platforms: Integration options for major AMR brands, including&nbsp;Omron, Kuka, MiR, OTTO and more</li>
<li>Delivery:&nbsp;Standardized designs with custom options and application engineering support</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">What is an AMR or AGV Topper (Top Module)?</h2>
A topper, also known as a top module, is the load-handling attachment mounted on the AMR or AGV, such as a conveyor or lifter, that enables the robot to safely and repeatedly pick up, move, and set down goods. Without the topper, an AMR is just a mobile base. The topper adds functions such as conveying, lifting, queuing, and docking, making the robot useful in real material-flow tasks.
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Topper Types and When to Use Them</h2>
<h3 style="font-size: 1.5rem;">Conveyor Toppers (Roller and Belt)</h3>
Best for:&nbsp;Automated transfers of&nbsp;totes, cartons, carriers, bins, and&nbsp;pallets&nbsp;between the AMR and a conveyor or station.
<ul>
<li>Motor-Driven Roller (MDR):&nbsp;Positive control,&nbsp;bi-directional&nbsp;transfer, zoning, and gentle start and stop for rigid bottoms such as totes, pallets, and trays</li>
<li>Belt (Flat or Modular):&nbsp;Full-surface support for&nbsp;smaller, irregular, or soft-bottom&nbsp;items and consistent contact where rollers are not ideal</li>
<li>Options:&nbsp;Side guides, end stops, load presence sensors, barcode or ID readers, integrated&nbsp;E-Stops&nbsp;and guarding</li>
<li>Handshake controls:&nbsp;Coordinated transfer signals with the receiving station for safe, predictable motion</li>
</ul>
Typical applications:&nbsp;Line infeed and outfeed, kitting, buffer moves,&nbsp;cell tend-return, cross-aisle bridging, and automated pallet exchange when paired with the right station
&nbsp;
<hr />
&nbsp;
<h3 style="font-size: 1.5rem;">Lift, Riser and Scissor-Lift Toppers</h3>
Best for: Height changes&nbsp;between floor, cart, machine bed, or station deck, ergonomic presentation, and&nbsp;pick and drop from variable elevations
<ul>
<li>Travel:&nbsp;Application-specific vertical stroke for precise pick depth or station alignment</li>
<li>Sensing:&nbsp;Upper and lower limits, position feedback, load confirmation</li>
<li>Safety:&nbsp;Mechanical locks, guarding, and interlocks for service mode</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h3 style="font-size: 1.5rem;">Pallet Movers and Heavy-Duty Handling</h3>
Best for: Pallet&nbsp;or&nbsp;heavy load&nbsp;transport between automated stations, pallet racks, or stretch wrappers
<ul>
<li>Decks:&nbsp;Roller or modular-belt with heavy-duty frames, configurable deck sizes</li>
<li>Workflow:&nbsp;Pick and drop from floor stands, conveyor accumulation, or&nbsp;fork-truck handoff&nbsp;at a guarded station</li>
<li>Add-ons:&nbsp;Pallet centering, stops, and pallet-type specific tooling (EU or NA pallet features)</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h3 style="font-size: 1.5rem;">Specialty and 2-Bar Lifts</h3>
Best for:&nbsp;Entering beneath a carrier or pallet to&nbsp;raise and carry&nbsp;when conveyors are unsuitable
<ul>
<li>Use cases:&nbsp;Rigid carriers, pallets with adequate entry gaps, fixtures requiring underside engagement</li>
<li>Tooling:&nbsp;Custom bars or fingers, sensor sets, and anti-drift features to suit your carrier design</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">AMR Platform Compatibility</h2>
We design toppers to integrate with leading AMR platforms and their station ecosystems, including Omron, Kuka, and OTTO families. Integration details such as mounting, power, I/O, and safety are model-specific. Our engineering team can help validate docking accuracy, clearances, and control handshakes for each deployment, ensuring seamless integration.
<blockquote>
Need an Omron-specific build?&nbsp;Explore our&nbsp;<a style="background-color: #ffcf07; color: #000000; text-decoration: underline;" href="https://directconveyors.com/products/amr-toppers/omron-toppers?category_group=products">Omron Toppers &rsaquo;</a> Building the full workflow?&nbsp;See&nbsp;<a style="background-color: #ffcf07; color: #000000; text-decoration: underline;" href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a>
</blockquote>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Safety, Controls and Docking Confidence</h2>
<ul>
<li>Handshakes and Interlocks:&nbsp;Station-to-topper signal exchange for&nbsp;ready, permit, transfer, complete, with timeouts and safe state on error</li>
<li>Sensing:&nbsp;Load presence, zero-speed, deck alignment, and obstruction detection as required</li>
<li>Emergency Stops and Guarding:&nbsp;Integrated&nbsp;E-Stops, guarding, and labeling aligned to cell risk assessments</li>
<li>Maintenance:&nbsp;Service access, status lights, and diagnostic points built in</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Stations and Workflows (Complete the Loop)</h2>
Pair toppers with&nbsp;fixed stations,&nbsp;over and under&nbsp;accumulators,&nbsp;side-by-side&nbsp;loops, or&nbsp;on-the-fly&nbsp;gates to create reliable, operator-safe handoffs. Typical patterns:
<ul>
<li>Fixed pick and drop&nbsp;for queuing and fork-truck handoff</li>
<li>Over and Under&nbsp;for space-efficient buffer and robotic cell service</li>
<li>Side-by-Side&nbsp;for circulate-and-return workflows</li>
</ul>
Explore&nbsp;<a style="background-color: #ffcf07; color: #000000; text-decoration: underline;" href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a>&nbsp;to see common layouts and options.
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Specifications at a Glance</h2>
<blockquote>
Final dimensions, payload, and power vary by model. Your application engineer will supply a spec sheet with your quote.
</blockquote>
<div class="___i31lg00 f10pi13n f14t3ns0 f1nbblvp fat0sn4 f1ov4xf1 fekwl8i f1lmfglv f1oz7aqm f1abmfm4 f1w619qj f16h0jq8">
&nbsp;
<table class="___1hm93bs f1ddd56o f16vktn6 f1enuhaj fdclmfp f1ev3kgc ftgm304 f1uinfot fibjyge fvueend f9yszdx f1fu4s3n f3l3pb3 f1s2k7dp f8fmt76 fjvbh62 fysh76l fic4ptz f1yenhzu f1yn6nvh f14tj6oe f1jq587y f1el8yx3 f1pymoxg f1ofu761 fe6itr f7coize f1794535 f70r78m f4zgifc fk1v6el f16pyhcb fo436u6 fzy4j18 fc43013 f1hmrcvb fc4t9fq fgp09rh fjnyn6r" style="border-collapse: collapse; width: 100%; border-color: #ced4d9; border-style: solid;" tabindex="0">
<thead>
<tr>
<th style="width: 13.222235%;">Category</th>
<th style="width: 14.003485%;">Typical Payloads</th>
<th style="width: 15.908835%;">Deck Sizes</th>
<th style="width: 13.649393%;">Transfer Modes</th>
<th style="width: 14.588017%;">Controls and I/O</th>
<th style="width: 13.584757%;">Options</th>
</tr>
</thead>
<tbody>
<tr>
<td style="width: 13.222235%;">Conveyor (MDR)</td>
<td style="width: 14.003485%;">Totes, cartons, carriers, pallets</td>
<td style="width: 15.908835%;">Application-specific</td>
<td style="width: 13.649393%;">Bi-directional or indexing</td>
<td style="width: 14.588017%;">Discrete I/O or fieldbus gateway</td>
<td style="width: 13.584757%;">Guides, stops, sensors</td>
</tr>
<tr>
<td style="width: 13.222235%;">Conveyor (Belt)</td>
<td style="width: 14.003485%;">Small or irregular items</td>
<td style="width: 15.908835%;">Application-specific</td>
<td style="width: 13.649393%;">Uni or bi-directional</td>
<td style="width: 14.588017%;">Discrete I/O or fieldbus gateway</td>
<td style="width: 13.584757%;">Cleats, guides, sensors</td>
</tr>
<tr>
<td style="width: 13.222235%;">Lift or Riser or Scissor</td>
<td style="width: 14.003485%;">WIP trays, pallets</td>
<td style="width: 15.908835%;">Application-specific stroke</td>
<td style="width: 13.649393%;">Vertical plus setdown</td>
<td style="width: 14.588017%;">Position feedback, limits</td>
<td style="width: 13.584757%;">Locks, guarding</td>
</tr>
<tr>
<td style="width: 13.222235%;">Pallet Movers</td>
<td style="width: 14.003485%;">Palletized loads</td>
<td style="width: 15.908835%;">EU or NA footprints</td>
<td style="width: 13.649393%;">Conveyor transfer</td>
<td style="width: 14.588017%;">Handshake plus safety I/O</td>
<td style="width: 13.584757%;">Centering, pallet stops</td>
</tr>
<tr>
<td style="width: 13.222235%;">2-Bar or Specialty</td>
<td style="width: 14.003485%;">Carriers or pallets (underside lift)</td>
<td style="width: 15.908835%;">Custom</td>
<td style="width: 13.649393%;">Raise, transport, setdown</td>
<td style="width: 14.588017%;">Proximity and load sense</td>
<td style="width: 13.584757%;">Custom fingers or bars</td>
</tr>
</tbody>
</table>
<div class="___sui5t70 f1euv43f f1dk1t8m fi2lt33 f22iagw f1vx9l62 f4xv25i fk73vx1 f18ltkaj">&nbsp;</div>
<div class="___sui5t70 f1euv43f f1dk1t8m fi2lt33 f22iagw f1vx9l62 f4xv25i fk73vx1 f18ltkaj">&nbsp;</div>
</div>
<hr />
&nbsp;
<h2>Industries and Use Cases</h2>
<ul>
<li>Automotive and General Manufacturing:&nbsp;WIP movement between cells, line-side replenishment</li>
<li>Electronics and Consumer Goods:&nbsp;Small-container flow and kit delivery</li>
<li>Food and Beverage or Pharma:&nbsp;Packaged goods and clean-design options</li>
<li>Logistics and Distribution:&nbsp;Tote or carton conveyance and pallet exchange</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Why Direct Conveyors</h2>
<ul>
<li>Conveyor Expertise:&nbsp;Decades of conveyor and station experience, we design the entire handoff, not just the topper</li>
<li>Standard and Custom:&nbsp;Start with proven modules, then tailor mounts, decks, sensors, and logic to your process</li>
<li>Speed to Value:&nbsp;Standardized designs, application engineering, and scalable deployment support</li>
</ul>
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Frequently Asked Questions</h2>
What is the difference between a topper and a top module? They are two names for the same thing, the load-handling module mounted on the AMR or AGV, such as a conveyor, lift, or pallet tool.
When should I choose roller versus belt on a conveyor topper? Usea &nbsp;roller for rigid bottom,s such as totes, trays, and pallet,s with zoned control. Choose belt for small, irregular, or soft-bottom items that need full-surface support.
How does docking stay safe and repeatable? The station and topper exchange a&nbsp;handshake&nbsp;(ready, permit, transfer, complete), confirm alignment and load presence, and time out to a safe state if needed, supported by guarding and E-Stops.
Can you match our AMR brand or model? Yes. Tell us your platform, product sizes, and weights, and station heights. We will specify the correct mount, power, and I/O.
Do you supply the stations too? Yes. See&nbsp;<a style="background-color: #ffcf07; color: #000000; text-decoration: underline;" href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a> for fixed, ove/ under, side-by-side, andpick-and-dropp stands.
&nbsp;
<hr />
&nbsp;
<h2 style="font-size: 2rem;">Ready to Move Product Autonomously and Safely?</h2>
Let us design your AMR topper and station loop. Call:&nbsp;1&nbsp;317-346-7777 &middot;&nbsp;Email: <a class="fui-Link ___w5et180 f2hkw1w f3rmtva f1ewtqcl fyind8e f1k6fduh f1w7gpdv f1mo0ibp fjoy568 ff5ikls f1s184ao f1mk8lai fnbmjn9 f1o700av f13mvf36 f1cmlufx f9n3di6 f1ids18y f1tx3yz7 f1deo86v f1eh06m1 f1iescvh fhgqx19 f1olyrje f1p93eir f1nev41a" tabindex="0" href="mailto:sales@directconveyors.com" target="_blank" rel="noopener noreferrer" data-tabster="{&quot;restorer&quot;:{&quot;type&quot;:1}}">sales@directconveyors.com</a>&nbsp;&middot;&nbsp;<a style="background-color: #ffcf07;" href="https://directconveyors.com/contact-us">Contact Us &rsaquo;</a>

<h1>AMR &amp; AGV Toppers (Top Modules): Conveyor, Lift &amp; Pallet Solutions</h1>
Engineered for safe, repeatable transfers with standard or custom options for your line.
Boost throughput and reduce manual handling with plug-and-play&nbsp;AMR and AGV toppers (top modules)&nbsp;that load, unload, lift, and position your product, including totes, cartons, pallets, and carriers, with precise docking at stations, cells, and work centers. Direct Conveyors designs and builds&nbsp;conveyor, lift and riser, pallet, and specialty&nbsp;top modules that integrate cleanly with your&nbsp;AMR fleet&nbsp;and the surrounding conveyor or workstation equipment.
At a glance
<ul>
<li>Topper types:&nbsp;Motor-driven roller and belt conveyors, lifts and risers, scissor lifts, pallet movers, specialty and 2-bar lifts</li>
<li>Use cases:&nbsp;Autonomous pick and drop, cell infeed and outfeed, station height changes, work-in-process loops, fork-truck handoff</li>
<li>Platforms: Integration options for major AMR brands, including&nbsp;Omron, Kuka, MiR, OTTO, and more</li>
<li>Delivery:&nbsp;Standardized designs with custom options and application engineering support</li>
</ul>
<hr />
<h2>What is an AMR or AGV Topper (Top Module)?</h2>
A topper, also called a&nbsp;top module, is the&nbsp;load-handling attachment mounted on the AMR or AGV, such as a conveyor or lifter, that enables the robot to&nbsp;pick up, move, and set down&nbsp;goods safely and repeatedly. Without the topper, an AMR is just a mobile base. The topper adds function such as conveying, lifting, queuing, and docking, making the robot useful in real material-flow tasks.
<hr />
<h2>Topper Types and When to Use Them</h2>
<h3>1) Conveyor Toppers (Roller and Belt)</h3>
Best for:&nbsp;Automated transfers of&nbsp;totes, cartons, carriers, bins, and&nbsp;pallets&nbsp;between the AMR and a conveyor or station.
<ul>
<li>Motor-Driven Roller (MDR):&nbsp;Positive control,&nbsp;bi-directional&nbsp;transfer, zoning, and gentle start and stop for rigid bottoms such as totes, pallets, and trays</li>
<li>Belt (Flat or Modular):&nbsp;Full-surface support for&nbsp;smaller, irregular, or soft-bottom&nbsp;items and consistent contact where rollers are not ideal</li>
<li>Options:&nbsp;Side guides, end stops, load presence sensors, barcode or ID readers, integrated&nbsp;E-Stops&nbsp;and guarding</li>
<li>Handshake controls:&nbsp;Coordinated transfer signals with the receiving station for safe, predictable motion</li>
</ul>
Typical applications:&nbsp;Line infeed and outfeed, kitting, buffer moves,&nbsp;cell tend-return, cross-aisle bridging, and automated pallet exchange when paired with the right station
<hr />
<h3>2) Lift, Riser and Scissor-Lift Toppers</h3>
Best for: Height changes&nbsp;between floor, cart, machine bed, or station deck, ergonomic presentation, and&nbsp;pick and drop from variable elevations
<ul>
<li>Travel:&nbsp;Application-specific vertical stroke for precise pick depth or station alignment</li>
<li>Sensing:&nbsp;Upper and lower limits, position feedback, load confirmation</li>
<li>Safety:&nbsp;Mechanical locks, guarding, and interlocks for service mode</li>
</ul>
<hr />
<h3>3) Pallet Movers and Heavy-Duty Handling</h3>
Best for: Pallet&nbsp;or&nbsp;heavy load&nbsp;transport between automated stations, pallet racks, or stretch wrappers
<ul>
<li>Decks:&nbsp;Roller or modular-belt with heavy-duty frames, configurable deck sizes</li>
<li>Workflow:&nbsp;Pick and drop from floor stands, conveyor accumulation, or&nbsp;fork-truck handoff&nbsp;at a guarded station</li>
<li>Add-ons:&nbsp;Pallet centering, stops, and pallet-type specific tooling (EU or NA pallet features)</li>
</ul>
<hr />
<h3>4) Specialty and 2-Bar Lifts</h3>
Best for:&nbsp;Entering beneath a carrier or pallet to&nbsp;raise and carry&nbsp;when conveyors are unsuitable
<ul>
<li>Use cases:&nbsp;Rigid carriers, pallets with adequate entry gaps, fixtures requiring underside engagement</li>
<li>Tooling:&nbsp;Custom bars or fingers, sensor sets, and anti-drift features to suit your carrier design</li>
</ul>
<hr />
<h2>AMR Platform Compatibility</h2>
We design toppers to integrate with leading AMR platforms and their station ecosystems, including&nbsp;Omron,&nbsp;MiR, and&nbsp;OTTO&nbsp;families. Integration details such as mounting, power, I/O, and safety are&nbsp;model-specific. Our engineering team validates docking accuracy, clearances, and control handshakes for each deployment.
<blockquote>
Need an Omron-specific build?&nbsp;Explore our&nbsp;<a href="https://directconveyors.com/products/amr-toppers/omron-toppers?category_group=products">Omron Toppers &rsaquo;</a> Building the full workflow?&nbsp;See&nbsp;<a href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a>
</blockquote>
<hr />
<h2>Safety, Controls and Docking Confidence</h2>
<ul>
<li>Handshakes and Interlocks:&nbsp;Station-to-topper signal exchange for&nbsp;ready, permit, transfer, complete, with timeouts and safe state on error</li>
<li>Sensing:&nbsp;Load presence, zero-speed, deck alignment, and obstruction detection as required</li>
<li>Emergency Stops and Guarding:&nbsp;Integrated&nbsp;E-Stops, guarding, and labeling aligned to cell risk assessments</li>
<li>Maintenance:&nbsp;Service access, status lights, and diagnostic points built in</li>
</ul>
<hr />
<h2>Stations and Workflows (Complete the Loop)</h2>
Pair toppers with&nbsp;fixed stations,&nbsp;over and under&nbsp;accumulators,&nbsp;side-by-side&nbsp;loops, or&nbsp;on-the-fly&nbsp;gates to create reliable, operator-safe handoffs. Typical patterns:
<ul>
<li>Fixed pick and drop&nbsp;for queuing and fork-truck handoff</li>
<li>Over and Under&nbsp;for space-efficient buffer and robotic cell service</li>
<li>Side-by-Side&nbsp;for circulate-and-return workflows</li>
</ul>
Explore&nbsp;<a href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a>&nbsp;to see common layouts and options.
<hr />
<h2>Specifications at a Glance</h2>
<blockquote>
Final dimensions, payload, and power vary by model. Your application engineer will supply a spec sheet with your quote.
</blockquote>
<div class="___i31lg00 f10pi13n f14t3ns0 f1nbblvp fat0sn4 f1ov4xf1 fekwl8i f1lmfglv f1oz7aqm f1abmfm4 f1w619qj f16h0jq8">
<table class="___1hm93bs f1ddd56o f16vktn6 f1enuhaj fdclmfp f1ev3kgc ftgm304 f1uinfot fibjyge fvueend f9yszdx f1fu4s3n f3l3pb3 f1s2k7dp f8fmt76 fjvbh62 fysh76l fic4ptz f1yenhzu f1yn6nvh f14tj6oe f1jq587y f1el8yx3 f1pymoxg f1ofu761 fe6itr f7coize f1794535 f70r78m f4zgifc fk1v6el f16pyhcb fo436u6 fzy4j18 fc43013 f1hmrcvb fc4t9fq fgp09rh fjnyn6r" tabindex="0">
<thead>
<tr>
<th>Category</th>
<th>Typical Payloads</th>
<th>Deck Sizes</th>
<th>Transfer Modes</th>
<th>Controls and I/O</th>
<th>Options</th>
</tr>
</thead>
<tbody>
<tr>
<td>Conveyor (MDR)</td>
<td>Totes, cartons, carriers, pallets</td>
<td>Application-specific</td>
<td>Bi-directional or indexing</td>
<td>Discrete I/O or fieldbus gateway</td>
<td>Guides, stops, sensors</td>
</tr>
<tr>
<td>Conveyor (Belt)</td>
<td>Small or irregular items</td>
<td>Application-specific</td>
<td>Uni or bi-directional</td>
<td>Discrete I/O or fieldbus gateway</td>
<td>Cleats, guides, sensors</td>
</tr>
<tr>
<td>Lift or Riser or Scissor</td>
<td>WIP trays, pallets</td>
<td>Application-specific stroke</td>
<td>Vertical plus setdown</td>
<td>Position feedback, limits</td>
<td>Locks, guarding</td>
</tr>
<tr>
<td>Pallet Movers</td>
<td>Palletized loads</td>
<td>EU or NA footprints</td>
<td>Conveyor transfer</td>
<td>Handshake plus safety I/O</td>
<td>Centering, pallet stops</td>
</tr>
<tr>
<td>2-Bar or Specialty</td>
<td>Carriers or pallets (underside lift)</td>
<td>Custom</td>
<td>Raise, transport, setdown</td>
<td>Proximity and load sense</td>
<td>Custom fingers or bars</td>
</tr>
</tbody>
</table>
<div class="___sui5t70 f1euv43f f1dk1t8m fi2lt33 f22iagw f1vx9l62 f4xv25i fk73vx1 f18ltkaj">&nbsp;</div>
</div>
<hr />
<h2>Industries and Use Cases</h2>
<ul>
<li>Automotive and General Manufacturing:&nbsp;WIP movement between cells, line-side replenishment</li>
<li>Electronics and Consumer Goods:&nbsp;Small-container flow and kit delivery</li>
<li>Food and Beverage or Pharma:&nbsp;Packaged goods and clean-design options</li>
<li>Logistics and Distribution:&nbsp;Tote or carton conveyance and pallet exchange</li>
</ul>
<hr />
<h2>Why Direct Conveyors</h2>
<ul>
<li>Conveyor Expertise:&nbsp;Decades of conveyor and station experience, we design the entire handoff, not just the topper</li>
<li>Standard and Custom:&nbsp;Start with proven modules, then tailor mounts, decks, sensors, and logic to your process</li>
<li>Speed to Value:&nbsp;Standardized designs, application engineering, and scalable deployment support</li>
</ul>
<hr />
<h2>Frequently Asked Questions</h2>
What is the difference between a topper and a top module? They are two names for the same thing, the load-handling module mounted on the AMR or AGV, such as a conveyor, lift, or pallet tool.
When should I choose roller versus belt on a conveyor topper? Use&nbsp;roller&nbsp;for rigid bottoms such as totes, trays, and pallets with zoned control. Choose&nbsp;belt&nbsp;for small, irregular, or soft-bottom items that need full-surface support.
How does docking stay safe and repeatable? The station and topper exchange a&nbsp;handshake&nbsp;(ready, permit, transfer, complete), confirm alignment and load presence, and time out to a safe state if needed, supported by guarding and E-Stops.
Can you match our AMR brand or model? Yes. Tell us your platform, product sizes, and weights, and station heights. We will specify the correct mount, power, and I/O.
Do you supply the stations too? Yes. See&nbsp;<a href="https://directconveyors.com/products/amr-toppers/amr-stations?category_group=products">AMR Stations &rsaquo;</a>&nbsp;for fixed, over and under, side-by-side, and pick and drop stands.
<hr />
<h2>Ready to Move Product Autonomously and Safely?</h2>
Let us design your AMR topper and station loop. Call:&nbsp;317-346-7777 &middot;&nbsp;Email: <a class="fui-Link ___w5et180 f2hkw1w f3rmtva f1ewtqcl fyind8e f1k6fduh f1w7gpdv f1mo0ibp fjoy568 ff5ikls f1s184ao f1mk8lai fnbmjn9 f1o700av f13mvf36 f1cmlufx f9n3di6 f1ids18y f1tx3yz7 f1deo86v f1eh06m1 f1iescvh fhgqx19 f1olyrje f1p93eir f1nev41a" tabindex="0" href="mailto:sales@directconveyors.com" target="_blank" rel="noopener noreferrer" data-tabster="{&quot;restorer&quot;:{&quot;type&quot;:1}}">sales@directconveyors.com</a>&nbsp;&middot;&nbsp;<a href="https://directconveyors.com/contact-us">Contact Us &rsaquo;</a>

AMR Toppers

Vitrans is a strategic partner of Direct Conveyors. Founded in 2013, Vitrans has quickly established itself as a leader in the industry, leveraging a strong background in Research &amp; Development and Engineering. Our standardized pallet system offering ensures low costs and short lead times, making us a reliable partner for businesses of all sizes. We pride ourselves on our credibility and the use of common components, which streamline our processes and enhance product reliability.&nbsp; With Vitrans parnetership, we are able to supply standard toolded pallet systems. Pallet Systems use nonsynchronous conveyors to accumulate a pallet in a loop or over/under configuration. These systems can be constructed using various types of conveyors and often incorporate various mechanisms to single out or position Pallets at different stations or transfers.

Biflow Tables are highly proficient in effectively accumulating parts. They are commonly employed for the purpose of storing parts, both prior to and after various processes. These tables are available in a wide array of styles and sizes, with each one being meticulously designed to match the precise requirements of the parts and the desired accumulation capacity. It is customary to request trial parts to confirm the feasibility of achieving the appropriate separation of parts on these tables

Direct Conveyors possesses a deep expertise in material handling and a strong mechanical background. We have the capability to conceptualize, engineer, and manufacture a diverse range of products tailored for specific parts or solutions. For more information, please contact our factory.